All posts by Carl Futcher

Taylor invest in 2000 tonne giant

Taylor Engineering & Plastics (TEP) recently took delivery of a Negri Bossi VH2000 machine to increase their large size moulding capacity.

Negri Bossi VH2000 TEP

Originally named Taylor Patterns, the business was formed in 1949 as patternmakers and toolmakers to the automotive sector. Moulding and painting processes were introduced throughout the sixties and seventies to meet the emerging demands for OEM products requiring plastic enclosures. By 1977, TEP was established in its current format and continued its expansion with further injection moulding, structural foam moulding (ESF), DCPD technologies and the development of its painting and finishing facilities.

By offering the optimum choice of production processes in both thermoplastic and thermoset RIM materials, TEP provides a cost-effective solution to its customers’ polymer requirements.

Supported by the latest technology and best-practice quality systems, TEP now manufactures on 4 sites in Rochdale, Lancashire:

Site 1: Toolroom, Thermoplastic Injection, Structural Foam (ESF) and DCPD moulding

Site 2: Finish Painting and Assembly 1

Site 3: Finish Painting and Assembly 2

Site 4: DCPD Moulding, Finishing and assembly

Site 5: Stores & Logistics Centre

TEP operates injection moulding machinery up to 2700 tonnes and due to a recent increase in production requirements they installed a Negri Bossi VH2000 tonne machine. This installation has provided TEP with capacity to better service existing customers and at the same time provide opportunities for new customers.

Quote from TEP Chairman, Rodney Taylor “This current investment along with two smaller machines of 110 and 210 tonne will complement the existing wide range of moulding capability set alongside our Technical Coatings Division that will provide “A” Class finishes to Tier 1 OEMs across a broad range of industries.”

The new Negri Bossi Bi-Power VH2000 tonne giant is a two-platen hybrid machine with small footprint and very low energy consumption. The machine has an electric screw drive allowing all movements to be overlapped to reduce cycle times and provide a higher levels of productivity.

Great success for Negri Bossi at Interplas

Negri Bossi Interplas 2017

Negri Bossi welcomed new and existing visitors to their Stand H70 at Interplas, which was the first UK showing of the new ELE all-electric machine range.

The ELE machines are designed for maximum reliability and achieve energy savings of up to 80% when compared to conventional hydraulic drive solutions. Substantially reduced cycle times, due to full overlapping movements, are also key features. The range which is available from 50 to 350 tonnes, is equipped with the latest ‘Tactum’ multi-touch controller which was demonstrated at the show.

An ele 180 tonne machine moulded a 4 impression in-mould labelled disk equipped with a Sytrama side entry robot, running in a 3 second cycle.

Also on demo was a servo hydraulic Canbio ST 250 tonne machine. A cartesian robot removed 4 wine glasses from the mould and placed them on a conveyor. Using a mobile app visitors could select from three different juices and a Sytrama six axis robot filled the glasses with their chosen tipple.

The new ELE machine created particular interest and the team are now processing numerous quotes generated from stand visitors.

If you didn’t get chance to visit the show and would like to arrange a demonstration contact our sales team at sales@negribossi.co.uk or call on +44 (0) 1788-222550.

SOAG orders 24 Negri Bossi machines ready for Industry 4.0

Negri Bossi SpA are delighted to receive an order from SOAG Europe (Sigit Oman Automotive Group) for 24 machines to be installed during 2017 and 2018. SOAG are amongst Negri Bossi’s most prominent and long-established customers, having installed over 150 Negri Bossi machines in the last ten years. The machines range in size from 50 to 2,000 tonnes.

Negri Bossi soag1

SOAG is a multinational automotive and appliance components manufacturer with over 1500 employees.

Formerly SIGIT, the company started operating in Italy in 1966, establishing themselves in the automotive industry as a Tier 1 supplier to Fiat group. The company started a growth strategy in 2000, when new plants were opened in Italy, Spain, Serbia, Morocco, Russia and in Poland strengthening their relationship with Volkswagen, Renault and Peugeot. In 2017 a new business unit, SOAG Appliance was formed, acquiring Tecnoplast group, who have strong relationships with Whirpool, Electrolux and Philips.

60% of the SOAG Group turnover is in the Automotive sector, with 29% in Home Appliances and 9% in Food and Beverage. Main activities within the group involve engineering & design, injection moulding of thermoplastics and rubbers, assembly and post process, aluminium die-casting and tooling and automation.

negri bossi soag2

The continued growth of Sigit led to the development of two research and development centres in which the designing, prototyping and construction of equipment is concentrated. Whilst all plants have access to these facilities, all component testing is carried out at the individual plants, ensuring product conformity to International Standards and customer specifications.

SOAG names Negri Bossi as one of their most important strategic partners, where technologies including gas, IMD and 2K moulding are in operation. Heat and Cool Technology and over moulding of glass and metal inserts are amongst other technologies offered. All the machines installed in SIGIT are equipped to the same specification enabling total inter-operability between plants. Strong economies of scale ensure reduced management and maintenance costs, whilst standardisation of processes and technologies assure better repeatability and product consistency across the various plants.

SOAG is the first customer of Negri Bossi to have already adapted its production organisation to the concept of Industry 4.0. All 150 presses in 8 factories are connected to a dedicated WIFI network and transmit real-time production, machine shutdown and quality data to their ERP (SAP) system. There is therefore a centralised and always up to date view of the manufacturing performance of the factories.

The new machines ordered will allow the company to further experiment with new technologies keeping Industry 4.0 in mind. Experimenting with predictive maintenance solutions, synchronised planning and orchestrated production with other business processes is a key focus. To achieve these goals, Soag and Negri Bossi signed a collaboration agreement for the joint development of the Open Plast project www.openplast.it, the first open and scalable open source platform for Industry 4.0 in the plastics world.

The strengths of the Soag group are represented by the geographical footprint of their production sites, but above all by their strong technological and organisational skills. In this context, it is at the forefront of collaborative robotic applications, component assembly operations and factory organisation already under Industry 4.0.

To demonstrate the close collaboration between the two companies Negri Bossi recently installed an 800 tonne ‘X-Concept’ machine in one of the SOAG plants. This service provides development and testing of new machines in a production environment. This model will form part of a brand new machines series due for launch at the end of this year.

NEGRI BOSSI RESULTS FLYING HIGH

COLOGNO MONZESE – 15/09/2016

The results in the first half of 2016 continue to rise.

After closing 2015 positively in terms of Turnover, profit and market share, and the continued improvement in the first six months of 2016, have enabled the management to accelerate its implementation of the “2020 vision” as laid out upon acquisition in 2014.

The initial stage allowed for a series of investments aimed at certain target markets while defining product portfolio and range. The fruits of this process you will see a glimpse of at the K Show this year. 

“In the last 18 months we have invested greatly in our structure and product development, commented CEO Craig Ward, “The enthusiasm the team has shown,” continued CW,” is incredible and I would very much like to thank them all for the results we have achieved to date”.