Plastic Moulding Robots & Automation Systems

Negri Bossi Automation & Robots

NEGRI BOSSI PLASTIC MOULDING ROBOTS & AUTOMATION

Negri Bossi offers Cartesian robots for customers who require a turnkey moulding and part removal solution. Part removal robots are available in both E67 non-integrated and fully integrated configurations.

E67 Non-Integrated Configuration

Robot with an independent controller unit

Available on Robot Models

ONE-S, ONE-L and ONE-XL simplified non-telescoping robots
S7-S, S7-L, S9-S and S9-L advanced non-telescoping robots
S9ST-S, S9T-L, S10-S, S10-L, S20-S, 251G, 301G, 401G and S50-S advanced telescoping robots

Integrated Configuration

Robot with control achieved through the moulding machine controller
Includes special integrated-control pendant

Available on Robot Models

S7-S, S7-L, S9-S and S9-L advanced non-telescoping robots
S9T-S, S9T-L, S10-S, S10-L, S20-S, 251G, 301G, 401G and S50-S advanced telescoping robots

NEGRI BOSSI SOLVES AUTOMATION CHALLENGES

Moulding machine with robot Whether integrated or non-integrated, Negri Bossi is able to supply a moulding machine and robot combination that is most appropriate for the unique needs of every customer. Through our extensive network of integrators, we can offer a full range of specialist automation solutions, including inset loading, IML, stacking, assembly, vision inspection and packaging equipment.

Moulding Machine Robot Schematic Drawing Robots range in size from the SP100 sprue picker for small machines, through to the S50-S model which is suitable for up to 6000-tonne applications.

Smaller size robots are available in either non-telescoping or telescoping design, with the medium and larger units available only as telescoping models.

Specifications

ROBOT SPECIFICATION SUMMARY

Sprue Pickers

SP100 SPRUE PICKERS

Fast action, low maintenance sprue pickers for moulding machines 35 to 250 tonnes
Simple to install and easy to use
Vertical stroke fully adjustable
Four models: Working strokes 500 mm, 600 mm, 700 mm or 800 mm
Standard programs to choose from

STANDARD EQUIPMENT

Handheld operator pendant with back lit display
Option to choose from a variety of preset programs
Option to enter timing set-points at any point or position in the cycle
Alarm messaging
Resettable cycle count
End-of-stroke hydraulic cushions
All movements on stainless steel linear bearings and guides
Operator display for easy operation, programming and diagnostics
Capability of working with three plate moulds
Rotation or shifting robot movement

OPTIONAL EQUIPMENT

Pneumatic plier rotation kit

Basic Robots

ONE-S, ONE-L and ONE-XL MODELS

Simplified non-telescoping Cartesian robots with limited expandability
Ideal for entry level, or budget sensitive applications
Available only in E67 non-integrated configuration
OCP Controller pendant

STANDARD EQUIPMENT

Aluminium traverse beam
Strip stroke can be pushed back with the ejectors (X-Free Function)
Pneumatic 90-degree C-Axis
Single vacuum circuit
Single pneumatic circuit
Euromap 67/12 converter

OPTIONAL EQUIPMENT

Vacuum circuits
Additional pneumatic circuit with single solenoid valve
An additional circuit for blow function
A-Axis pneumatic rotation
B-Axis pneumatic rotation
End of arm tooling (EOAT)
Category 2 and 3 safety enclosures
Quick changer tool (robot side/gripper side)
Custom paint colours

OCP CONTROLLER PENDANT

Operator terminal with 14.5 cm (5.7 inch) colour touch screen including ergonomic handle and anti-panic button
Simple, quick auto-learning of positions
Easy program creation and customisation through a simple and intuitive interface
Function Block Programming System (palletising, conveyor belt deposit, sprue cut)
Up to 200 storable programs
Modification of working positions (with safety ensured), times and counters during robot automatic cycle
Control of up to three servo-drive axes
Extraction cycle with a function that reduces the applied torque if robot movement cannot be synchronised with that of the mould extractors
S-Shaped acceleration ramping to reduce vibration and protect mechanical components
Four working areas to establish permitted robot paths
Palletising macros for simple configuration of the sequence and number of pieces for placing
Multi-level password access
Multilingual support, with immediate selection
Alarm log for diagnostics and monitoring of any malfunctions
Configurable system parameters allowing activation and management of devices and functions
Dynamic advanced functions for high-speed cycles
Full control of conveyors and peripheral equipment
Monitoring of system and maintenance conditions

Non-Telescoping Robots

S7-S, S7-L, S9-S and S9-L MODELS

Advanced non-telescoping Cartesian robots
Generous I/O expansion capabilities
Peripheral upstream and downstream device control
Available in E67 non-integrated configuration with SCP2 Controller pendant
Also available in fully integrated versions with integrated-control pendant

STANDARD EQUIPMENT

Steel traverse beam
Simultaneous movement of all axes
Strip stroke can be pushed back with the ejectors (X-Free Function)
Pneumatic 90-degree C-Axis
Single vacuum circuit
Single pneumatic circuit

OPTIONAL EQUIPMENT

Spare I/O’s
Vacuum circuits with sensing
Vacuum pump
Additional pneumatic circuit with single solenoid valve
Additional pneumatic circuit with double solenoid valve
An additional circuit for blow function
Energy-saving vacuum generator
A-Axis pneumatic rotation
B-Axis pneumatic rotation
A-Axis servo rotation
B-Axis servo rotation
C-Axis servo wrist
Traverse beam extension
End of arm tooling (EOAT)
Integrated conveyors
Category 2 and 3 safety enclosures
C-Axis wrist electrical connector
Quick changer tool (robot side)
Quick changer tool (gripper side)
Dual operator pendants
Wireless capability (Wi-Fi)
Custom paint colours

SCP2 CONTROLLER PENDANT (For use with E67 non-integrated configurations)

Large 18 cm (7 inch) colour touch screen display for easy operation, programming and diagnostics including ergonomic handle and anti-panic button
Safety switch
Simple, quick auto-learning of positions by means of personalised dedicated screens
Adjustable vacuum level control for monitoring of part presence on end-of-arm-tooling (EOAT)
Modification of working positions (with safety ensured), times and counters during robot automatic cycle
Parallel programs for management of auxiliary tooling without affecting the robot’s operating phases
Auxiliary functions available: pneumatic axes, vacuum, grippers, belts, peripherals
Advanced programming functions for complex cycle creation
Control of up to six servo-motor axes
Extraction cycle with a function that reduces the applied torque if robot movement cannot be synchronised with that of the mould extractors
S-Shaped acceleration ramps to reduce vibration and protect mechanical components
Dynamic advance functions for high-speed cycles
Expandable I/O’s
Palletising macros for simple configuration of the sequence and stack configuration
Automatic work cycle selection by means of a code received from the gripper or injection moulding machine
Multi-level password access
Multilingual support, including two with immediate selection
Alarm log for diagnostics and monitoring of any malfunctions
USB port for backup of robot programs and parameters on memory sticks
Ethernet connection for remote assistance and connection to the company network
System parameters configurable from the control to activate the management of devices and functions
Offline programming
Control of the moulding machine’s core pulls, conveyor belt and peripherals
Eight working areas to establish permitted robot paths
Standard palletising program
Diagnostics are shown on the pendant screen
Internal storage for 100 main programs with 100 sub-programs
USB drive
Input and Output modules are expandable up to 961/960
Simultaneous execution of up to 20 program lines
Customisable I/O and variables names
Eight user-definable safe working areas
Monitoring of system and maintenance conditions
Alarm history can be viewed and downloaded via the USB port
Control is Network Ready (no additional software required)

Telescoping Robots

S9T-S, S9T-L, S10-S, S10-L, S20-S, 251G, 301G, 401G and S50-S MODELS

Advanced telescoping Cartesian robots
Generous I/O expansion capabilities
Peripheral upstream and downstream device control
Available in E67 non-integrated configuration with SCP2 Controller pendant
Also available in fully integrated versions with integrated-control pendant

STANDARD EQUIPMENT

Steel traverse beam
Simultaneous movement of all axes
Strip stroke can be pushed back with the ejectors (X-Free Function)
Pneumatic 90-degree C-Axis
Single vacuum circuit
Single pneumatic circuit

OPTIONAL EQUIPMENT

Spare I/O’s
Vacuum circuits with sensing
Vacuum pump
Additional pneumatic circuit with single solenoid valve
Additional pneumatic circuit with double solenoid valve
Additional circuit for blow function
Energy-saving vacuum generator
A-Axis pneumatic rotation
B-Axis pneumatic rotation
A-Axis servo rotation
B-Axis servo rotation
C-Axis servo wrist
Traverse beam extension
End of arm tooling (EOAT)
Integrated conveyors
Category 2 and 3 safety enclosures
C-Axis wrist electrical connector
Quick changer tool (robot side)
Quick changer tool (gripper side)
Dual operator pendants
Wireless capability (Wi-Fi)
Custom paint colours

SCP2 CONTROLLER PENDANT (For use with E67 non-integrated configurations)

Large 18 cm (7 inch) colour touch screen display for easy operation, programming and diagnostics including ergonomic handle and anti-panic button
Safety switch
Simple, quick auto-learning of positions by means of personalised dedicated screens
Adjustable vacuum level control for monitoring of part presence on end-of-arm-tooling (EOAT)
Modification of working positions (with safety ensured), times and counters during robot automatic cycle
Parallel programs for management of auxiliary tooling without affecting the robot’s operating phases
Auxiliary functions available: pneumatic axes, vacuum, grippers, belts, peripherals
Advanced programming functions for complex cycle creation
Control of up to six servo-motor axes
Extraction cycle with a function that reduces the applied torque if robot movement cannot be synchronised with that of the mould extractors
S-Shaped acceleration ramps to reduce vibration and protect mechanical components
Dynamic advance functions for high-speed cycles
Expandable I/O’s
Palletizing macros for simple configuration of the sequence and stack configuration
Automatic work cycle selection by means of a code received from the gripper or injection moulding machine
Multi-level password access
Multilingual support, including two with immediate selection
Alarm log for diagnostics and monitoring of any malfunctions
USB port for backup of robot programs and parameters on memory sticks
Ethernet connection for remote assistance and connection to the company network
System parameters configurable from the control to activate the management of devices and functions
Offline programming
Control of the moulding machine’s core pulls, conveyor belt and peripherals
Eight working areas to establish permitted robot paths
Standard palletizing program
Diagnostics are shown on the pendant screen
Internal storage for 100 main programs with 100 sub-programs
USB drive
Input and Output modules are expandable up to 961/960
Simultaneous execution of up to 20 program lines
Customisable I/O and variables names
Eight user-definable safe working areas
Monitoring of system and maintenance conditions
Alarm history can be viewed and downloaded via the USB port
Control is Network Ready (no additional software required)

SYTRAMA PART REMOVAL ROBOTS

The Negri Bossi product portfolio also includes SYTRAMA brand part removal robots for a range of moulding applications. These robots can be configured to fit any existing brand of machine, allowing the Negri Bossi customer to enjoy commonality of spare parts and controller technology. Learn more about SYTRAMA robots here.