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ROBOTS & AUTOMATION

Negri Bossi Automation & Robots

NEGRI BOSSI PLASTIC MOULDING ROBOTS & AUTOMATION

Negri Bossi offers Cartesian robots for customers who require a turnkey moulding and part removal solution. Part removal robots are available in both E67 non-integrated and fully integrated configurations.

 

E67 Non-Integrated ConfigurationMoulding machine robot with controller

  • Robot with an independent controller unit

Available on Robot Models

  • ONE-S, ONE-L and ONE-XL simplified non-telescoping robots
  • S7-S, S7-L, S9-S and S9-L advanced non-telescoping robots
  • S9ST-S, S9T-L, S10-S, S10-L, S20-S, 251G, 301G, 401G and S50-S advanced telescoping robots

 

 Plastic moulding robot/automationIntegrated Configuration

  • Robot with control achieved through the moulding machine controller     
  • Includes special integrated-control pendant

Available on Robot Models

  • S7-S, S7-L, S9-S and S9-L advanced non-telescoping robots
  • S9T-S, S9T-L, S10-S, S10-L, S20-S, 251G, 301G, 401G and S50-S advanced telescoping robots

 

 

NEGRI BOSSI SOLVES AUTOMATION CHALLENGES

Moulding machine with robotWhether integrated or non-integrated, Negri Bossi is able to supply a moulding machine and robot combination that is most appropriate for the unique needs of every customer. Through our extensive network of integrators, we can offer a full range of specialist automation solutions, including inset loading, IML, stacking, assembly, vision inspection and packaging equipment.

Moulding Machine Robot Schematic DrawingRobots range in size from the SP100 sprue picker for small machines, through to the S50-S model which is suitable for up to 6000-tonne applications.

Smaller size robots are available in either non-telescoping or telescoping design, with the medium and larger units available only as telescoping models.

Specifications

ROBOT SPECIFICATION SUMMARY

Moulding Machine Robot specification sheet

Sprue Pickers

SP100 SPRUE PICKERSRobot Sprue Picker

  • Fast action, low maintenance sprue pickers for moulding machines 35 to 250 tonnes
  • Simple to install and easy to use
  • Vertical stroke fully adjustable
  • Four models: Working strokes 500 mm, 600 mm, 700 mm or 800 mm
  • Standard programs to choose from

 

STANDARD EQUIPMENT

  • Handheld operator pendant with back lit display
  • Option to choose from a variety of preset programs
  • Option to enter timing set-points at any point or position in the cycle
  • Alarm messaging
  • Resettable cycle count
  • End-of-stroke hydraulic cushions
  • All movements on stainless steel linear bearings and guides
  • Operator display for easy operation, programming and diagnostics
  • Capability of working with three plate moulds
  • Rotation or shifting robot movement

 

OPTIONAL EQUIPMENT

  • Pneumatic plier rotation kit

 

Basic Robots

ONE-S, ONE-L and ONE-XL MODELS

  • Cartesian robot for moulding machineSimplified non-telescoping Cartesian robots with limited expandability
  • Ideal for entry level, or budget sensitive applications
  • Available only in E67 non-integrated configuration
  • OCP Controller pendant

 

STANDARD EQUIPMENT

  • Aluminium traverse beam
  • Strip stroke can be pushed back with the ejectors (X-Free Function)
  • Pneumatic 90-degree C-Axis
  • Single vacuum circuit
  • Single pneumatic circuit
  • Euromap 67/12 converter

 

OPTIONAL EQUIPMENT

  • Vacuum circuits
  • Additional pneumatic circuit with single solenoid valve
  • An additional circuit for blow function
  • A-Axis pneumatic rotation
  • B-Axis pneumatic rotation
  • End of arm tooling (EOAT)
  • Category 2 and 3 safety enclosures
  • Quick changer tool (robot side/gripper side)
  • Custom paint colours

 

OCP CONTROLLER PENDANT

Robot controller

  • Operator terminal with 14.5 cm (5.7 inch) colour touch screen including ergonomic handle and anti-panic button
  • Simple, quick auto-learning of positions
  • Easy program creation and customisation through a simple and intuitive interface
  • Function Block Programming System (palletising, conveyor belt deposit, sprue cut)
  • Up to 200 storable programs
  • Modification of working positions (with safety ensured), times and counters during robot automatic cycle
  • Control of up to three servo-drive axes
  • Extraction cycle with a function that reduces the applied torque if robot movement cannot be synchronised with that of the mould extractors
  • S-Shaped acceleration ramping to reduce vibration and protect mechanical components
  • Four working areas to establish permitted robot paths
  • Palletising macros for simple configuration of the sequence and number of pieces for placing
  • Multi-level password access
  • Multilingual support, with immediate selection
  • Alarm log for diagnostics and monitoring of any malfunctions
  • Configurable system parameters allowing activation and management of devices and functions
  • Dynamic advanced functions for high-speed cycles
  • Full control of conveyors and peripheral equipment
  • Monitoring of system and maintenance conditions

Non-Telescoping Robots

S7-S, S7-L, S9-S and S9-L MODELSCartesian robot for plastic moulding machine

  • Advanced non-telescoping Cartesian robots
  • Generous I/O expansion capabilities
  • Peripheral upstream and downstream device control
  • Available in E67 non-integrated configuration with SCP2 Controller pendant
  • Also available in fully integrated versions with integrated-control pendant

 

STANDARD EQUIPMENT

  • Steel traverse beam
  • Simultaneous movement of all axes
  • Strip stroke can be pushed back with the ejectors (X-Free Function)
  • Pneumatic 90-degree C-Axis
  • Single vacuum circuit
  • Single pneumatic circuit

 

OPTIONAL EQUIPMENT

  • Spare I/O’s
  • Vacuum circuits with sensing
  • Vacuum pump
  • Additional pneumatic circuit with single solenoid valve
  • Additional pneumatic circuit with double solenoid valve
  • An additional circuit for blow function
  • Energy-saving vacuum generator
  • A-Axis pneumatic rotation
  • B-Axis pneumatic rotation
  • A-Axis servo rotation
  • B-Axis servo rotation
  • C-Axis servo wrist
  • Traverse beam extensionAutomation system controller
  • End of arm tooling (EOAT)
  • Integrated conveyors
  • Category 2 and 3 safety enclosures
  • C-Axis wrist electrical connector
  • Quick changer tool (robot side)
  • Quick changer tool (gripper side)
  • Dual operator pendants
  • Wireless capability (Wi-Fi)
  • Custom paint colours

 

SCP2 CONTROLLER PENDANT (For use with E67 non-integrated configurations)

Automation system controller

  • Large 18 cm (7 inch) colour touch screen display for easy operation, programming and diagnostics including ergonomic handle and anti-panic button
  • Safety switch
  • Simple, quick auto-learning of positions by means of personalised dedicated screens
  • Adjustable vacuum level control for monitoring of part presence on end-of-arm-tooling (EOAT)
  • Modification of working positions (with safety ensured), times and counters during robot automatic cycle
  • Parallel programs for management of auxiliary tooling without affecting the robot’s operating phases
  • Auxiliary functions available: pneumatic axes, vacuum, grippers, belts, peripherals
  • Advanced programming functions for complex cycle creation
  • Control of up to six servo-motor axes
  • Extraction cycle with a function that reduces the applied torque if robot movement cannot be synchronised with that of the mould extractors
  • S-Shaped acceleration ramps to reduce vibration and protect mechanical components
  • Dynamic advance functions for high-speed cycles
  • Expandable I/O’s
  • Palletising macros for simple configuration of the sequence and stack configuration
  • Automatic work cycle selection by means of a code received from the gripper or injection moulding machine
  • Multi-level password access
  • Multilingual support, including two with immediate selection
  • Alarm log for diagnostics and monitoring of any malfunctions
  • USB port for backup of robot programs and parameters on memory sticks
  • Ethernet connection for remote assistance and connection to the company network
  • System parameters configurable from the control to activate the management of devices and functions
  • Offline programming
  • Control of the moulding machine’s core pulls, conveyor belt and peripherals
  • Eight working areas to establish permitted robot paths
  • Standard palletising program
  • Diagnostics are shown on the pendant screen
  • Internal storage for 100 main programs with 100 sub-programs
  • USB drive
  • Input and Output modules are expandable up to 961/960
  • Simultaneous execution of up to 20 program lines
  • Customisable I/O and variables names
  • Eight user-definable safe working areas
  • Monitoring of system and maintenance conditions
  • Alarm history can be viewed and downloaded via the USB port
  • Control is Network Ready (no additional software required)

Telescoping Robots

S9T-S, S9T-L, S10-S, S10-L, S20-S, 251G, 301G, 401G and S50-S MODELSTelescoping robot & automation system

  • Advanced telescoping Cartesian robots
  • Generous I/O expansion capabilities
  • Peripheral upstream and downstream device control
  • Available in E67 non-integrated configuration with SCP2 Controller pendant
  • Also available in fully integrated versions with integrated-control pendant

 

STANDARD EQUIPMENT

  • Steel traverse beam
  • Simultaneous movement of all axes
  • Strip stroke can be pushed back with the ejectors (X-Free Function)
  • Pneumatic 90-degree C-Axis
  • Single vacuum circuit
  • Single pneumatic circuit

 

OPTIONAL EQUIPMENT

  • Spare I/O’s
  • Vacuum circuits with sensing
  • Vacuum pump
  • Additional pneumatic circuit with single solenoid valve
  • Additional pneumatic circuit with double solenoid valve
  • Additional circuit for blow function
  • Energy-saving vacuum generatorAutomation system controller
  • A-Axis pneumatic rotation
  • B-Axis pneumatic rotation
  • A-Axis servo rotation
  • B-Axis servo rotation
  • C-Axis servo wrist
  • Traverse beam extension
  • End of arm tooling (EOAT)
  • Integrated conveyors
  • Category 2 and 3 safety enclosures
  • C-Axis wrist electrical connector
  • Quick changer tool (robot side)
  • Quick changer tool (gripper side)
  • Dual operator pendants
  • Wireless capability (Wi-Fi)
  • Custom paint colours

 

SCP2 CONTROLLER PENDANT (For use with E67 non-integrated configurations)

Automation system controller

  • Large 18 cm (7 inch) colour touch screen display for easy operation, programming and diagnostics including ergonomic handle and anti-panic button
  • Safety switch
  • Simple, quick auto-learning of positions by means of personalised dedicated screens
  • Adjustable vacuum level control for monitoring of part presence on end-of-arm-tooling (EOAT)
  • Modification of working positions (with safety ensured), times and counters during robot automatic cycle
  • Parallel programs for management of auxiliary tooling without affecting the robot’s operating phases
  • Auxiliary functions available: pneumatic axes, vacuum, grippers, belts, peripherals
  • Advanced programming functions for complex cycle creation
  • Control of up to six servo-motor axes
  • Extraction cycle with a function that reduces the applied torque if robot movement cannot be synchronised with that of the mould extractors
  • S-Shaped acceleration ramps to reduce vibration and protect mechanical components
  • Dynamic advance functions for high-speed cycles
  • Expandable I/O’s
  • Palletizing macros for simple configuration of the sequence and stack configuration
  • Automatic work cycle selection by means of a code received from the gripper or injection moulding machine
  • Multi-level password access
  • Multilingual support, including two with immediate selection
  • Alarm log for diagnostics and monitoring of any malfunctions
  • USB port for backup of robot programs and parameters on memory sticks
  • Ethernet connection for remote assistance and connection to the company network
  • System parameters configurable from the control to activate the management of devices and functions
  • Offline programming
  • Control of the moulding machine’s core pulls, conveyor belt and peripherals
  • Eight working areas to establish permitted robot paths
  • Standard palletizing program
  • Diagnostics are shown on the pendant screen
  • Internal storage for 100 main programs with 100 sub-programs
  • USB drive
  • Input and Output modules are expandable up to 961/960
  • Simultaneous execution of up to 20 program lines
  • Customisable I/O and variables names
  • Eight user-definable safe working areas
  • Monitoring of system and maintenance conditions
  • Alarm history can be viewed and downloaded via the USB port
  • Control is Network Ready (no additional software required)

SYTRAMA PART REMOVAL ROBOTS

The Negri Bossi product portfolio also includes SYTRAMA brand part removal robots for a range of moulding applications. These robots can be configured to fit any existing brand of machine, allowing the Negri Bossi customer to enjoy commonality of spare parts and controller technology. Learn more about SYTRAMA robots here.