CANBIO ST (180-500 tonnes)

  • Highly Modular Design
  • Heavy Duty Construction
  • Repeatable and Consistent

TECHNOLOGIES

LSR   PVC   Thermoset   MuCell® MICROCELLULAR FOAM   Gas Injection

AUTOMATION

technology-automatcion-icon  FLASH Robots

ACCURATE. EFFICIENT. DEPENDABLE.

Features the New TACTUS™ Controller

The CANBIO ST Series are 5-point double toggle clamp, servo-pump hydraulic powered injection moulding machines available in 180-, 250-, 330-, 400- and 500-tonne models.

An important feature of the Negri Bossi servo solution is the implementation of twin servo pumps (single on model ST180). Though not the least expensive solution, twin pumps allow simultaneous operation of functions such as ejector and core action during clamp movement, providing the benefits of servo technology without a reduction in machine performance. Energy efficiency was at the forefront of the design consideration and this has resulted in the inclusion of the very latest servo-pump technology, purpose built for the injection moulding application.

The injection unit features a reciprocating screw, with injection capacities from 268g to 4400g (PS) across the range. CANBIO ST machines are equipped as standard with:

  • NEW TACTUS™ Touchscreen PC with Powerlink, user-friendly interface with full range of control parameters
  • Smart Flex clamping unit with generous tie bar spacing to accommodate larger moulds
  • Moving platen that rides on linear bearings for excellent platen parallelism and reduced energy consumption
  • Long ejector strokes
  • Robust in-line swinging injection unit with quick release barrel
  • Highly efficient servo motor driven gear pump system
  • AMICO wireless remote service access

Specifications

CANBIO ST MACHINE SPECIFICATION SUMMARY

Negri Bossi Canbio ST spec table

Features

CLAMPING UNITProduct-Canbio-Clamp_with2-Bearings-600px

  • 5-point double toggle clamp
  • Euromap or SPI platen configuration
  • Chrome plated tie bars
  • Linear bearings for moving platen guidance and support
  • Powered mould height control
  • Automatic central lubrication system by means of electric pump
  • Three‐stage mould closing speed profile
  • Three‐stage mould opening speed profile
  • Moving platen pre‐feed
  • Mould closing and opening stages governed through closed loop with proportional control valve
  • Digital reading of moving platen position displayed on operator interface
  • Mould thickness and clamping force self‐adjustment
  • Digital control and reading of cross‐head position on operator interface
  • Digital reading of clamping force displayed on operator interface
  • Two‐stage ejection speed profile
  • Ejection force control
  • Digital reading of ejector position displayed on operator interface
  • Repeated ejection with stroke and speed control
  • Ejector proportional speed control, with overlapped movement at opening, models ST250 to ST500 (Optional on model ST180-850)
  • Ejector return signal
  • Freely-programmable multiple core pulling control

Product-Canbio-Injection1-400px

 

INJECTION UNIT

  • Injection unit with in-line hydraulic cylinder
  • Injection unit sliding on linear bearings
  • Swiveling injection unit for easy plasticising screw removal and cleaning
  • Quick barrel change system
  • General purpose screw profile, suitable for most types of thermoplastic materials
  • Bimetallic barrel
  • Nitrided screw
  • Injection unit driven by two cylinders to assure perfect nozzle centering
  • Ceramic heater bands
  • Alarm threshold for set temperature range
  • Injection speed and pressure profiles
  • Switch to holding pressure triggered by screw position, hydraulic pressure or time
  • Digital reading of screw position displayed on operator interface
  • Adjustable screw rotation speed profile
  • Screw rotation delay
  • Adjustable back‐pressure profile
  • Digital reading of back‐pressure displayed on operator interface
  • Decompression before and after screw recovery
  • Intrusion moulding program
  • Auto purge program
  • Stainless steel hopper

 

HYDRAULIC SYSTEM

  • CanbioST Hydraulic DiagramSingle fixed displacement gear pump with servo motor and Baumuller drive with P/Q control (model ST180-850 only)
  • Two fixed displacement gear pumps with servo motor and Baumuller drive with P/Q control (models ST250 to ST500)
  • Overlapped ejector movement during opening (models ST250 to ST500)
  • Optional second servo pump to allow simultaneous movements and valve gate operation during injection (model ST180-670 only)
  • Optional second servo pump to allow valve gate operation during injection (models ST250 to ST500)
  • Digital reading of hydraulic circuit pressure displayed on operator interface
  • Monitoring of oil level, temperature and filter blockage
  • Oil temperature control system
  • Automatic cooling water shut-off valve
  • Oil preheating program
  • Oil filter in pump delivery and/or return circuit
  • Oil cooling heat exchanger
  • Oil gauge

 

ELECTRICAL SYSTEMProduct-CanbioST-ElectricCabinet-400px

  • Servo drive
  • Remote starter with overload cutout
  • Interlocked main switch to prevent electrical cabinet from being opened when press is energised
  • Fuses and static relays that control plasticising cylinder heating
  • Fan for air circulation in electrical cabinet
  • LED indicators on solenoid valves
  • Fully labelled electrical circuits
  • Conforms to Euromap or UL electrical standards

 

COOLING CIRCUIT

  • Flow meter with adjustable independent circuits with water temperature and flow rate indication (One circuit is used for throat cooling with the remaining circuits available for mould cooling)

 

BASE

  • Part discharge outlet accessible on three sides
  • Sound insulated motor‐pump assembly housing
  • Anti-vibration mounting pad holes
  • Lubricating oil recovery trough

 

SAFETY DEVICES

  • Constructed in compliance to essential requirements of Machinery Directive 2006/42/CE and subsequent amendments
  • All models CE certified by an European certification organisation
  • Devices comply to European Standard EN 201 and ANSI/SPI B151.1-2007
  • Rear mould protection with double interlocking device and pump drive motor shutdown
  • Monitoring of correct operation of hydraulic and electric safety devices
  • Interlocked nozzle purge guard

Controller

TACTUS™ TOUCHSCREEN CONTROL

  • TACTUS™ touchscreen controller with Powerlink and resistive technology (can be used with gloves)
  • 21.5″ Colour TFT LC display with 1920×1080 resolution
  • IP54 protection
  • Unique integrated grip strip allows easy hand positioning
  • Front mounted USB socket
  • Favourites function
  • Cycle optimiser function
  • Configurable function key layout
  • Free programming capability for special cycle sequencing
  • Auto-calibration program for all input and output channels
  • Dedicated display area for viewing of main process parameters
  • Password and data input lock-out key
  • Multi-language capability
  • Hour counter
  • Perpetual clock
  • Page with press technical specifications
  • Cycle times with sequence alarm page
  • Three-stage mould closing with both speed and position adjustment
  • Two pressures during mould closing with fully adjustable mould safety feature
  • Mould pre‐feed
  • Closed mould feedback signal
  • Three-stage mould opening with both speed and position adjustment
  • Closed loop control of mould opening position
  • Cooling timer
  • Screw and mould maintenance page
  • Lubrication cycles
  • Clamping force readout
  • Multi-stroke ejector
  • Two ejection speed steps
  • Partial return stroke during repeated ejection
  • Adjustable ejector output and return pressure
  • Interlocking of ejector, air blow and core pulling
  • Closed loop speed control for injection stage
  • Closed loop pressure control for holding stage
  • 10-Stage injection speed control with selectable number of stages
  • Switching to holding pressure by time, hydraulic pressure or screw position
  • 10-Stage holding pressure control with selectable number of stages
  • Screw decompression before and after screw recovery
  • Five-stage closed loop screw rotation speed control with selectable number of stages
  • Five-stage closed loop back pressure control with selectable number of stages
  • Self‐adjusting shot size control system
  • Speed and pressure for control for carriage movements
  • Program to automatically calculate the required shot size according to material type and part weight
  • Barrel temperature PID control
  • Self-tuning program for cylinder temperature control
  • Weekly clock to set the time the cylinder turns on and shuts off and three additional outlets
  • Quality control (20 parameters) with direct display of the last 200 cycles in graphic form
  • Production control
  • High resolution graphics for real pressures, screw speed, screw position and cavity pressure
  • Sample curve for each data item can be saved in graph
  • Zoom
  • Set points displayed
  • Fill Index
  • Memo page
  • Interface for graphic or other types of printers
  • Alarm page showing current faults with description and instructions on how to reset
  • Real machine status (analog inputs and outputs) at time fault occurred
  • Events history with possibility to view last 200 events regarding faults, shutdowns, and changes made to parameters
  • Diagnostics page for digital inputs, analog inputs and analog outputs
  • Self‐adjusting functions for all analog inputs and outputs
  • Internal archive for more than 500 moulds
  • Parallel interface and USB port for printer

Tactus Controller 3 Screen Shots website

ST Servo Pump System

ST SERVO PUMP SYSTEM

CANBIO-ST-SERVO-PUMP-SYSTEM-2The CANBIO ST is powered by a servo-motor driven gear pump system, using the very latest technology from renowned component suppliers such as Rexroth and Baumuller. The benefits of this system are many and offer a much greater overall efficiency, the most important of which are:

  • Improved process control reduces reject levels
  • Lower power consumption results in a lower cooling requirement
  • Much less noise for a better working environment
  • Longer oil life, longer lasting hydraulic components and reduced maintenance

These performance enhancements combine to produce a more profitable moulding process for the owner. This arrangement, coupled with special energy optimising software from Negri Bossi, provides the user with excellent energy efficiency, reduced power consumption, and a more profitable manufacturing process.

CANBIO ST Energy Consumption Chart 1

An analysis of energy consumption during the various phases of a typical moulding cycle shows that the servo pump solution produces a superior result, when compared to more traditional hydraulic power systems. The following is one example showing how the CANBIO ST provides the customer with important savings in energy usage.

CANBIO ST Energy Consumption Chart 2

Noise levels are much reduced, producing an improved working environment.

Options

AVAILABLE MACHINE OPTIONS FOR CANBIO ST

  • Core Pull MP/FP
  • Air Blast MP/FP
  • Proportional Valve for Hydraulic Ejection
  • Second servo pump to allow simultaneous movements and valve gate operation during injection (model ST180-670 only)
  • Second servo pump to allow valve gate operation with maintained pressure during injection (models ST250 to ST500)
  • E12 Adapter Plug
  • E67 Robot Interface
  • Integrated Robot Interface
  • Special Screw (Wear Resistant, Corrosion Resistant, Mixing, Barrier, Low Compression, etc.)
  • Special Barrel (Corrosion Resistant, High Wear Resistant)
  • Barrel Liner
  • Special Tip Design
  • Extended Nozzle Body
  • Additional Nozzle Zone
  • Mould Valve Gate Hydraulic
  • Mould Valve Gate Pneumatic
  • Hydraulic Shut-Off Nozzle – Pin
  • Hydraulic Shut-Off Nozzle – Bolt
  • Transformer(s)
  • Integrated Hot Runner
  • Mould Pressure Transducer Interface
  • Gas Injection Interface
  • Data Logging Interface
  • RJG Process Monitoring Interface
  • Special Paint
  • Additional Flowmeters
  • Closed Loop Feed Throat Cooling
  • 100 mm Increased Mould Height
  • PVC Kit
  • Thermoset Kit
  • LSR Kit
  • MuCell® Kit*
  • Power Outlet(s)
  • Colour Feed Signal
  • Photocell
  • Directional Parts Chute
  • Electric Screw Drive
  • Injection Accumulator
  • Magnetic Platens
  • Hydraulic Mould Clamps
  • Rotary Table
  • AMICO System Services
*MuCell® is a registered trademark of Trexel, Inc.

Markets

CANBIO ST END MARKET APPLICATIONS eCANBIO-Secondary-Product-Collage-500x250px

  • General Small Size Parts
  • General Medium Size Parts
  • Automotive
  • Construction
  • Industrial
  • Appliance
  • Household
  • Aerospace
  • Electronic & Telecomm
  • Technical Moulding
  • Packaging
  • Food & Beverage
  • Containers
  • Closures