{"id":11068,"date":"2018-11-15T12:27:25","date_gmt":"2018-11-15T12:27:25","guid":{"rendered":"https:\/\/www.negribossi.com\/?page_id=11068"},"modified":"2022-10-03T10:19:46","modified_gmt":"2022-10-03T10:19:46","slug":"foam-microcellular-molding","status":"publish","type":"page","link":"https:\/\/www.negribossi.com\/en-us\/technologies\/foam-microcellular-molding\/","title":{"rendered":"FOAM MICROCELLULAR MOLDING\u00ae"},"content":{"rendered":"<h2>Foam Microcellular Molding (FMC) Process<\/h2>\n<p>More and more plastic components need mechanic resistance and weight reduction. \u00a0Using Negri Bossi\u2019s experience in gas injection, we have developed a solution which reduces the component weight, increases the mechanical properties and enhances the chemical quality of the material.<\/p>\n<p>This application produces molded material in a <strong>microcellular form <\/strong>and is available for both thermoplastics and liquid silicon rubber (LSR).<\/p>\n<h3>FMC Idea<\/h3>\n<p>Simplicity<\/p>\n<p>Simplicity is the key word. The primary goal was to find a solution where there were no major changes to the base components of the machine whilst simultaneously obtaining a <strong>microcellular <\/strong>result via a reliable and repeatable process, configurable to the product\u2019s needs.<\/p>\n<p>Another challenge was to apply this process to all Negri Bossi\u2019s existing machines, not only the current series but to those already installed at our customers.<\/p>\n<h3>Advantages<\/h3>\n<ul>\n<li>Weight Reduction: less material used<\/li>\n<li>Viscosity melt reduction during injection phase<\/li>\n<li>Clamping force reduction for the piece production<\/li>\n<li>Cycle time reduction<\/li>\n<li>Improved dimensional molding control<\/li>\n<\/ul>\n<h3>What we can achieve with FMC<\/h3>\n<p>Scanning electron microscope (PA66)<\/p>\n<p><img decoding=\"async\" class=\"size-full wp-image-11058 technologiesImage\" style=\"float: left;\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/Scanning-electron-microscope-PA66-min.jpg\" alt=\"Scanning electron microscope (PA66)\" width=\"600\" height=\"254\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/Scanning-electron-microscope-PA66-min.jpg 600w, https:\/\/www.negribossi.com\/wp-content\/uploads\/Scanning-electron-microscope-PA66-min-150x64.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/Scanning-electron-microscope-PA66-min-300x127.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/Scanning-electron-microscope-PA66-min-583x247.jpg 583w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><img decoding=\"async\" class=\"wp-image-11059 size-full technologiesImage\" style=\"float: right;\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcell-test.jpg\" alt=\"NB Foam Microcell Test table\" width=\"600\" height=\"210\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcell-test.jpg 600w, https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcell-test-150x53.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcell-test-300x105.jpg 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"wp-image-11060 size-full technologiesImage\" style=\"float: left;\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcellular-moulding-example-table-tennis-bat.jpg\" alt=\"foam-microcellular-moulding-example-table-tennis-bat\" width=\"800\" height=\"382\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcellular-moulding-example-table-tennis-bat.jpg 800w, https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcellular-moulding-example-table-tennis-bat-150x72.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcellular-moulding-example-table-tennis-bat-300x143.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcellular-moulding-example-table-tennis-bat-768x367.jpg 768w, https:\/\/www.negribossi.com\/wp-content\/uploads\/foam-microcellular-moulding-example-table-tennis-bat-517x247.jpg 517w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><img decoding=\"async\" class=\"wp-image-11061 size-full technologiesImage\" style=\"float: right;\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/materials-used-for-product-test.jpg\" alt=\"materials used for product test\" width=\"800\" height=\"449\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/materials-used-for-product-test.jpg 800w, https:\/\/www.negribossi.com\/wp-content\/uploads\/materials-used-for-product-test-150x84.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/materials-used-for-product-test-300x168.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/materials-used-for-product-test-768x431.jpg 768w, https:\/\/www.negribossi.com\/wp-content\/uploads\/materials-used-for-product-test-440x247.jpg 440w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<p>&nbsp;<\/p>\n<div class=\"responsive-tabs\">\n<h2 class=\"tabtitle\"><strong>FoamMicroCell Equipment<\/strong><\/h2>\n<div class=\"tabcontent\">\n\n<h2><strong>FoamMicroCell Equipment<\/strong><\/h2>\n<p>FMC\u00ae Negri Bossi System includes:<\/p>\n<ul>\n<li>Nitrogen Bottles<\/li>\n<li>Proportional control valve<\/li>\n<li>Special profile Negri Bossi screw<\/li>\n<li>Pneumatic \/ hydraulic nozzle<\/li>\n<li>Interface Software<\/li>\n<\/ul>\n<figure id=\"attachment_11056\" aria-describedby=\"caption-attachment-11056\" style=\"width: 800px\" class=\"wp-caption alignleft\"><img decoding=\"async\" class=\"size-full wp-image-11056\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/valve-regulator-compressor.jpg\" alt=\"Valve Regulator\" width=\"800\" height=\"298\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/valve-regulator-compressor.jpg 800w, https:\/\/www.negribossi.com\/wp-content\/uploads\/valve-regulator-compressor-150x56.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/valve-regulator-compressor-300x112.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/valve-regulator-compressor-768x286.jpg 768w, https:\/\/www.negribossi.com\/wp-content\/uploads\/valve-regulator-compressor-663x247.jpg 663w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-11056\" class=\"wp-caption-text\">Valve Regulator<\/figcaption><\/figure>\n\n<\/div><h2 class=\"tabtitle\"><strong>How FMC Works<\/strong><\/h2>\n<div class=\"tabcontent\">\n\n<h2><strong>How FMC Works<br \/>\n<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"wp-image-11057 technologiesImage\" style=\"float: right;\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/fmc-process-screw-resized.jpg\" alt=\"Foam Microcellular Moulding process\" width=\"597\" height=\"176\" \/>Negri Bossi FMC\u00ae system doesn\u2019t have dosing limits, the gas is injected directly into the screw which allows you to use the entire dosing stroke, so the user can use a standard chamber rather than be bound by the dose. This means a melt can be obtained with an external solid layer and an internal microcellular structure: this is achievable thanks to gas insertion in the screw during the molding cycle. This technology is available for a wide range of materials.<\/p>\n\n<\/div><h2 class=\"tabtitle\"><strong>Applicable Models<\/strong><\/h2>\n<div class=\"tabcontent\">\n\n<h2>APPLICABLE MODELS<\/h2>\n<table style=\"width: 100%;\">\n<tbody>\n<tr>\n<td style=\"width: 82.4167px;\"><img decoding=\"async\" class=\"aligncenter wp-image-12490 size-thumbnail\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-sT-servo-hydraulic-injection-moulding-machine-resized-150x69.jpg\" alt=\"NOVA sT Servo Hydraulic Injection Molding Machine\" width=\"150\" height=\"69\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-sT-servo-hydraulic-injection-moulding-machine-resized-150x69.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-sT-servo-hydraulic-injection-moulding-machine-resized-300x139.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-sT-servo-hydraulic-injection-moulding-machine-resized-533x247.jpg 533w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-sT-servo-hydraulic-injection-moulding-machine-resized-768x356.jpg 768w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-sT-servo-hydraulic-injection-moulding-machine-resized.jpg 1000w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/td>\n<td style=\"width: 188.667px;\">\n<h2><a href=\"https:\/\/www.negribossi.com\/en-us\/?page_id=10747\">NOVA sT<\/a><\/h2>\n<h3><strong><br \/>\nMarkets Served<\/strong><\/h3>\n<ul>\n<li>General Medium and Large Size Parts<\/li>\n<li>Automotive<\/li>\n<li>White Goods<\/li>\n<li>Construction<\/li>\n<li>Contract Molding<\/li>\n<\/ul>\n<\/td>\n<td style=\"width: 82.4167px;\"><img decoding=\"async\" class=\"aligncenter wp-image-10707 size-thumbnail\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVAsT-180-servo-hydraulic-moulding-machine-side.jpg\" alt=\"NOVA sT Foam injection molding machine\" width=\"150\" height=\"80\" \/><\/td>\n<td style=\"width: 205.5px;\">\n<h2><a href=\"https:\/\/www.negribossi.com\/en-us\/products\/nova-st-180-500-injection-molding-machines\/\">NOVA sT<\/a><\/h2>\n<h3><strong><br \/>\nMarkets Served<\/strong><\/h3>\n<h3>\u00a0<\/h3>\n<ul>\n<li>General Small &amp; Medium Size Parts<\/li>\n<li>Automotive<\/li>\n<li>Construction<\/li>\n<li>Industrial<\/li>\n<li>Appliance<\/li>\n<li>Household<\/li>\n<li>Aerospace<\/li>\n<li>Electronic &amp; Telecomm<\/li>\n<li>Technical Molding<\/li>\n<li>Packaging<\/li>\n<li>Food &amp; Beverage<\/li>\n<li>Containers<\/li>\n<li>Closures<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 82.4167px;\"><img decoding=\"async\" class=\"aligncenter wp-image-12468 size-thumbnail\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/BiPOWER-two-platen-injection-moulding-machine-resized-150x62.jpg\" alt=\"BIPOWER two platen injection molding machine\" width=\"150\" height=\"62\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/BiPOWER-two-platen-injection-moulding-machine-resized-150x62.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/BiPOWER-two-platen-injection-moulding-machine-resized-300x123.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/BiPOWER-two-platen-injection-moulding-machine-resized-601x247.jpg 601w, https:\/\/www.negribossi.com\/wp-content\/uploads\/BiPOWER-two-platen-injection-moulding-machine-resized-768x316.jpg 768w, https:\/\/www.negribossi.com\/wp-content\/uploads\/BiPOWER-two-platen-injection-moulding-machine-resized.jpg 1000w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/td>\n<td style=\"width: 205.5px;\">\n<h2><a href=\"https:\/\/www.negribossi.com\/products\/bipower-ip-injection-moulding-machines\/\">BIPOWER<\/a><\/h2>\n<h3><strong><br \/>\nMarkets Served<\/strong><\/h3>\n<ul>\n<li>General Large Size Parts<\/li>\n<li>Automotive<\/li>\n<li>Construction<\/li>\n<li>Industrial<\/li>\n<li>Appliance<\/li>\n<li>Household<\/li>\n<li>Aerospace<\/li>\n<li>Technical Molding<\/li>\n<li>Containers<\/li>\n<\/ul>\n<\/td>\n<td style=\"width: 82.4167px;\">\n<h2><img decoding=\"async\" class=\"aligncenter wp-image-12479 size-thumbnail\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-eT-all-electric-injection-moulding-machine-resized-150x70.jpg\" alt=\"NOVA eT All Electric Injection Molding Machine\" width=\"150\" height=\"70\" srcset=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-eT-all-electric-injection-moulding-machine-resized-150x70.jpg 150w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-eT-all-electric-injection-moulding-machine-resized-300x139.jpg 300w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-eT-all-electric-injection-moulding-machine-resized-532x247.jpg 532w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-eT-all-electric-injection-moulding-machine-resized-768x356.jpg 768w, https:\/\/www.negribossi.com\/wp-content\/uploads\/NOVA-eT-all-electric-injection-moulding-machine-resized.jpg 1000w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/h2>\n<\/td>\n<td style=\"width: 188.667px;\">\n<h2><a href=\"https:\/\/www.negribossi.com\/en-us\/?page_id=10744\">NOVA eT<\/a><\/h2>\n<h3><strong>\u00a0<br \/>\n<\/strong><strong>Markets Served<\/strong><\/h3>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>Medical<\/li>\n<li>Caps &amp; Closures<\/li>\n<li>Packaging<\/li>\n<li>Optical Molding<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 82.4167px;\"><img decoding=\"async\" class=\"aligncenter wp-image-12467 size-thumbnail\" src=\"https:\/\/www.negribossi.com\/wp-content\/uploads\/vector-machine-angled-view.jpg\" alt=\"VECTOR injection moulding machine\" width=\"150\" height=\"62\" \/><\/td>\n<td style=\"width: 205.5px;\">\n<h2><a href=\"https:\/\/www.negribossi.com\/en-us\/products\/vector-650-1300-injection-molding-machines\/\">VECTOR<\/a><\/h2>\n<h3><strong><br \/>\nMarkets Served<\/strong><\/h3>\n<ul>\n<li>General Medium Size Parts<\/li>\n<li>General Large Size Parts<\/li>\n<li>Automotive<\/li>\n<li>Construction<\/li>\n<li>Industrial<\/li>\n<li>Appliance<\/li>\n<li>Household<\/li>\n<li>Aerospace<\/li>\n<li>Electronic &#038; Telecom<\/li>\n<li>Technical Moulding<\/li>\n<li>Food &#038; Beverage<\/li>\n<li>Containers<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<\/div><\/div>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Foam Microcellular Molding (FMC) Process More and more plastic components need mechanic resistance and weight reduction. \u00a0Using Negri Bossi\u2019s experience &hellip; <a href=\"https:\/\/www.negribossi.com\/en-us\/technologies\/foam-microcellular-molding\/\" class=\"more-link\">Continue reading <span class=\"screen-reader-text\">FOAM MICROCELLULAR MOLDING\u00ae<\/span> <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":42,"featured_media":11187,"parent":2190,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-11068","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Foam Microcellular Molding Process | Negri Bossi<\/title>\n<meta name=\"description\" content=\"Foam Microcellular Molding (FMC) reduces weight and improves mechanical properties. 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It produces material in a microcellular form and is available for thermoplastic and liquid silicon rubber (LSR).","og_url":"https:\/\/www.negribossi.com\/en-us\/technologies\/foam-microcellular-molding\/","og_site_name":"Negri Bossi","article_publisher":"https:\/\/www.facebook.com\/NegriBossiGroup\/","article_modified_time":"2022-10-03T10:19:46+00:00","og_image":[{"width":1136,"height":325,"url":"https:\/\/www.negribossi.com\/wp-content\/uploads\/Foam-Microcellular-Moulding-banner-compressor.jpg","type":"image\/jpeg"}],"twitter_card":"summary_large_image","twitter_site":"@negribossigroup","twitter_misc":{"Est. reading time":"5 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/www.negribossi.com\/en-us\/technologies\/foam-microcellular-molding\/","url":"https:\/\/www.negribossi.com\/en-us\/technologies\/foam-microcellular-molding\/","name":"Foam Microcellular Molding Process | Negri Bossi","isPartOf":{"@id":"https:\/\/www.negribossi.com\/#website"},"datePublished":"2018-11-15T12:27:25+00:00","dateModified":"2022-10-03T10:19:46+00:00","description":"Foam Microcellular Molding (FMC) reduces weight and improves mechanical properties. 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